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Sprayer tyres, Rice transplanter tires and wheels, Agricultural tyres, tractor tires, Industrial Tyres, OTR Tires, skid tires, truck tires
In the agricultural sector, the performance of farm machinery, especially tractors and other heavy equipment, heavily relies on the quality of the tyres they operate on. Bostone, a leader in the tyre manufacturing industry, specializes in the production of farm tyres that are built to withstand the harsh and varied conditions of agricultural environments. This article provides a detailed look into the manufacturing process of farm tyres at Bostone, highlighting the technological precision and quality controls that ensure their durability and efficiency.
The first step in the manufacturing process of farm tyres is the selection of materials. Farm tyres are primarily made from natural rubber due to its superior resilience and durability. Bostone combines this with synthetic rubber, which adds specific properties like improved wear resistance and thermal stability. Carbon black is mixed into the rubber to enhance tensile strength and abrasion resistance, while other chemicals are added to aid in the curing process and to increase the lifespan of the tyres.
Once the raw materials are selected, they are sent to a mixer where they are combined to form the rubber compound. During this process, maintaining the correct proportions of each component is crucial for achieving the desired properties in the final product. Bostone utilizes advanced mixing equipment that ensures thorough and uniform mixing of materials, which is critical for the performance characteristics of the finished tyres.
Bead Assembly: The bead of a tyre, which holds the tyre to the rim, is made from high-tensile steel wire coated in bronze and is wound into loops. The bead ensures the structural integrity of the tyre under heavy loads.
Ply Construction: The ply, typically made from fabric cords coated with rubber, is laid over the bead. In farm tyres, multiple plies are stacked to enhance durability and puncture resistance.
Tread and Sidewall Formation: The tread, which contacts the ground, and the sidewalls, are built from different rubber compounds and are applied to the outside of the plies. The tread pattern is specifically designed to offer traction in various soil conditions without compacting the earth excessively.
After the tyre is built, it is placed in a mold for vulcanization. This process involves heating the tyre to about 150°C and applying pressure inside the mold. The heat and pressure cause the rubber to cure, a chemical process where the rubber molecules cross-link, resulting in a material that is elastic but holds its shape under stress. Bostone's state-of-the-art vulcanization equipment ensures consistent heating and pressure application, which is essential for the tyre's ultimate durability and shape.
Quality control is paramount. Each farm tyre undergoes a rigorous inspection process, which includes both visual and machine-assisted examinations to check for any defects like air bubbles, uneven tread wear, or misalignments in the structure. In addition to these inspections, tyres are tested under simulated conditions to ensure they meet the specific performance standards required for agricultural use.
Once the tyres pass all quality checks, they are prepared for shipping. This includes cleaning, labeling, and packaging that ensures the tyres are protected during transit. We takes great care in their logistics processes to guarantee that the tyres reach their destinations in optimal condition, ready to perform under the rigorous demands of agricultural work.
The manufacturing process of farm tyres at Bostone is a blend of sophisticated technology and rigorous quality control. By meticulously controlling every step from material selection to final inspections, we ensures that each tyre meets the high standards required for agricultural applications.
Tags: Tractor front tyres and wheels , OTR tyres | Grader tires G2/L2